Custom Audio & Visual (AV) Manufacturing Solutions

Quality custom audio & visual (av) wires and cables must be capable of enduring severe conditions, extreme temperature, soundwaves and wearing in order to be employed in the audio and visual (av) industry.

Custom Audio and Visual (AV) Solutions

Apart from custom engineering, design, prototype, manufacturing and product management solutions, Z-Tronix also offers different phase testing to guarantee quality of any and all audio & visual (av) electronic components such as cable assemblies, wire harnesses, pcb assemblies and power cords by ISO, IPC, UL, RoHS and RC standards and certifications.
Solutions for:

  • Theatres
  • Television Broadcast and Recording
  • Stadiums
  • Arenas
  • Events

Challenges In The Audio & Visual (AV) Industry

  • Static. Static is perhaps one of the most common problems when it comes to the audio aspect of AV, affecting experience of people hearing.
  • Distinction. Distinguishing wire is a big demand as in the Audio/Visual industry there are many cables and wires that can be confused for others.

Z-Tronix Custom Audio/Visual (AV) Solutions

  • The solution for static and noise interuption is always shielding. Time in and time out we see that this problem occurs and its due to the fact that the shielding wasn’t appropriate, in that it had low quality or zero shielding. Make sure a wire harness and cable assembly manufacturer engineer, such as Z-Tronix Engineers, can guide you through this process and present you the quality choices to pick from.
  • Within our value added services, custom colors, color striping, custom marking, dyeing and labeling are only a few of the customizing feature you can add to your wires to establish organization in your industry.

Z-Tronix wide array of custom solutions of style, gauge (AWG), conductor stranding, temperature rating, voltage rating, color, insulation and conductor material for audio and visual include but are not limited to:

PVC Insulated Wire

FEP Hook-Up Wire

In the same manner, bulk telecommunication wire spool sizes can be ordered based on style, gauge (AWG), conductor stranding, temperature rating, voltage rating, color, insulation and conductor material.

Certifications and Compliance

Image to describe logo of ISO 9001:2015 Certification stamp
image to display RoHS certification
Image to display UL Certification
Image to display IPC Certification

Audio & Visual (AV) POSTS & NEWS

Comparing Cables to Cables: SJTOW to SJOOW

Comparing Cables to Cables: SJTOW to SJOOW

In today’s match off, we have decided to line up two bulk portable cords ( SJTOW and SJOOW ) that are similar but have differences that can help each other thrive in specific situations such as commercial, industrial, indoor, outdoor and residential...

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Z-Tronix adds Artos for Custom Wire and Cable Assemblies

Z-Tronix adds Artos for Custom Wire and Cable Assemblies

Z-Tronix Invests in Artos for Custom Wire and Cable Assemblies In an effort to increase consistency of quality for our customers and their end users, Z-Tronix has recently invested in engineering machinery giant, Artos, adding equipment to all manufacturing...

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“Everyone is very helpful and friendly. Response time is really good.”

Z-tronix customer in the industrial appliance industry

Let’s Build Something Together

Contact Z-Tronix for your project requirements. No job is too big or small.

PRINTED CIRCUIT BOARD ASSEMBLY

Capabilities & Benefits

  • Rate 15k components per hour
  • 0201 capabilities
  • Quick-turn prototypes
  • Quality IPC-610
  • RoHS and PB Solder
  • Hand soldering capability
  • Turn key and consignment option
POWER CORD MANUFACTURING

UL Standard

  • Custom Power Cords
  • North American Power Cords
  • International Power Cords
  • Medical Grade Power Cords

Capabilities

  • Custom Marking
  • Coiling
VALUE ADDED SERVICES
  • Kitting
  • Custom Marking
  • Custom Labeling
  • Cut & Marked Tubing
  • Re-Spooling
  • Twisting
  • Stripe & Dye
VENDOR MANAGED INVENTORY

VMI Programs

  • Periodic Inventory Usage Analysis
  • Inventory Consignment Program
  • Just In Time (JIT)
  • Min/Max Replenishment Program
  • KANBAN

Benefits

  • Minimize Lead Time
  • Avoid Stock Outs
  • Custom package quantity
  • Increased Order Accuracy
  • Consignment
  • Periodic Usage Analysis
WIRE HARNESS & CABLE ASSEMBLY

Capabilities

  • Automotive Assemblies & Harnesses
  • Appliance Assemblies & Harnesses
  • Medical Assemblies & Harnesses
  • Battery Assemblies and Harnesses
  • Electronic Assemblies & Harnesses
  • Factory Automation Assemblies & Harnesses
  • Gas Grill Assemblies & Harnesses
  • Heating Assemblies & Harnesses
  • Industrial Assemblies & Harnesses
  • Lighting Assemblies & Harnesses
  • Marine Assemblies & Harnesses
  • Network Assemblies & Harnesses
  • Pool & Spa Assemblies & Harnesses
  • RF Assemblies & Harnesses
  • Telecommunications Assemblies & Harnesses
  • Agricultural Assemblies & Harnesses
  • Fan, Blower and Motor Assemblies & Harnesses
  • And many more industries…

Benefits

  • Total Quality Management
  • Dedicated Support
  • Volume Production
  • Quick Turnaround
  • Engineering Services
  • UL Certified
  • Custom Interconnect Design & Productiom
MAGNETIC DIVISION

Capabilities & Specifications

  • Transformers
    • Low Frequency Transformers
    • High Frequency Transformers (EE, EF, EFD, ETD, RM, EQ, ER, POT/CUT and more.)
    • Toroidal Transformers
    • Planar Transformers
  • Inductors
    • Custom Inductors
    • Toroidal Power Inductors
    • Brick Type Power Inductors
    • Rod Inductors
    • Air coils
  • Common Mode Chokes
    • Toroidal Single Phase CMC’s Ferrite & Nanocrystalline
    • Toroidal Three Phase CMC’s Ferrite and Nanocrystalline
    • Multi Line Chokes
    • Custom Mode Chokes
    • Mega 1 and 3 Ø Common Mode Chokes
  • Magnetic Cores
    • MN-ZN FERRITE CORES

      2000 < µi < 10000 

      Toroids, EE, EF, EFD, ETD, EP, RM, POT/CUT, UU, UR, BLOCKS AND PLATES

    • TAPE WOUND NANOCRYSTALLINE CORES

      30 000 <µi< 80000

      Round and Oval shapes 

  • Magnetic Lighting Drivers