Custom Automotive & Transportation Manufacturing Solutions

Quality custom automotive and transportation wire harnesses and cable assemblies must be capable of enduring severe conditions, harmful chemicals, collisions, high temperatures and wearing in order to be employed in the automotive industry.

Custom Automotive and Transportation Solutions

Apart from custom engineering, design, prototype, manufacturing and product management solutions, Z-Tronix also offers different phase testing to guarantee quality of any and all automotive/transportation electronic components such as cable assemblies, wire harnesses, pcb assemblies and automotive power cords by ISO, IPC, UL, RoHS and RC standards and certifications.
Solutions for:

  • Gas & Electric                                                                                           
  • Utility Vehicles
  • Buses/Public Transportation                                                               
  • Construction, Earth Moving
  • Vocational & Commercial Vehicles                                                     
  • Locomotive
  • Semi Truck, Trailers                                                                                 
  • Specialty Vehicles

In the automotive sector, cables and wires are carefully manufactured to fulfill industry standards and regulations. Cables and wires must be produced to industry standards since automotive parts are frequently subjected to high temperature, harmful chemicals, dampness and wearing. Because there are many different cars and configurations on roads, it’s usual to come across different wire harness and cable assembly fixtures. Each brand adheres to there own specific components and wire specifications, so, it’s important for wire and cable manufacturers to know and stay up-to-date with commonly used material.

Industry Standards

 

  • ISO 9001:. Ensures that companies improve customer satisfaction, operating costs, stakeholder relationships, legal compliance, risk management, business credentials and attracting new business. 
  • ISO 14001:. Ensures you’re serious about your business’s environmental and economic sustainability. 
  • IATF 16949:. Ensures manufacturing safe and reliable products, produced and continually improved to meet or exceed customer and regulatory authority requirements. 
  • National Highway Traffic Safety Administration’s Driver Assistance Technologies ensures improvement of quality of technologies that assist drivers on the road. Lane changing alert, parking assist and autonomous driving, make the cable assemblies or wire harnesses powering such components, vital. 
  • California Air Resources Board’s Low-Emission Vehicle Regulations ensures improvement in quality of air and reduction of carbon dioxide. This demands car manufacturers comply with restrictive exhausts and catalytic converters. 

Z-Tronix Custom Automotive & Transportation Solutions

At Z-Tronix we aren’t just an outsourcer or supplier, we are an extension of your company, and we mean this. We know the name of your company means quality and carries history and we want to add to that through quality wire harnesses, cable assemblies, power cords, magnetic components, pcb and pcb assemblies for automitve/transportation applications. To assist with your automotive & transportation needs, we have listed links to common UL certified bulk Automotive Wire & Cable types below:

    In the same manner, if specific bulk automotive wire & cable spools and drums is what you need, they can be ordered based on style, gauge (AWG), conductor stranding, temperature rating, voltage, color, insulation and conductor material here.

    CERTIFICATIONS & COMPLIANCE

    Image to describe logo of ISO 9001:2015 Certification stamp
    Image to display IPC Certification
    image to display RoHS certification
    Image to display UL Certification

    AUTOMOTIVE POSTS & NEWS

    Z-TRONIX IS DEVOTED TO COMPLYING TO REACH REGULATIONS

    Z-TRONIX IS DEVOTED TO COMPLYING TO REACH REGULATIONS

    Active until 2007, but passed in 2006, the EU approved the EC 1907/2006 regulation aiming to promote and safeguard public and ecosystem wellbeing from dangerous and hazardous substances. REACH, what does it mean?  The REACH Regulation, which establishes criteria for...

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    Comparing Cables to Cables: Flexible Vs Flexing

    Comparing Cables to Cables: Flexible Vs Flexing

    Today our comparing segment will be analyzing the similarities and differences of two alike cables. Like many other cables, wires, insulations, shields and processes, these cables appear to be identical upon a glimpse, yet their differences can have significant impact...

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    “…very good communication, excellent treatment towards customers.”

    Z-Tronix customer in the gas grill/stove industry

    Let’s Build Something Together

    Contact Z-Tronix for your project requirements. No job is too big or small.

    PRINTED CIRCUIT BOARD ASSEMBLY

    Capabilities & Benefits

    • Rate 15k components per hour
    • 0201 capabilities
    • Quick-turn prototypes
    • Quality IPC-610
    • RoHS and PB Solder
    • Hand soldering capability
    • Turn key and consignment option
    POWER CORD MANUFACTURING

    UL Standard

    • Custom Power Cords
    • North American Power Cords
    • International Power Cords
    • Medical Grade Power Cords

    Capabilities

    • Custom Marking
    • Coiling
    VALUE ADDED SERVICES
    • Kitting
    • Custom Marking
    • Custom Labeling
    • Cut & Marked Tubing
    • Re-Spooling
    • Twisting
    • Stripe & Dye
    VENDOR MANAGED INVENTORY

    VMI Programs

    • Periodic Inventory Usage Analysis
    • Inventory Consignment Program
    • Just In Time (JIT)
    • Min/Max Replenishment Program
    • KANBAN

    Benefits

    • Minimize Lead Time
    • Avoid Stock Outs
    • Custom package quantity
    • Increased Order Accuracy
    • Consignment
    • Periodic Usage Analysis
    WIRE HARNESS & CABLE ASSEMBLY

    Capabilities

    • Automotive Assemblies & Harnesses
    • Appliance Assemblies & Harnesses
    • Medical Assemblies & Harnesses
    • Battery Assemblies and Harnesses
    • Electronic Assemblies & Harnesses
    • Factory Automation Assemblies & Harnesses
    • Gas Grill Assemblies & Harnesses
    • Heating Assemblies & Harnesses
    • Industrial Assemblies & Harnesses
    • Lighting Assemblies & Harnesses
    • Marine Assemblies & Harnesses
    • Network Assemblies & Harnesses
    • Pool & Spa Assemblies & Harnesses
    • RF Assemblies & Harnesses
    • Telecommunications Assemblies & Harnesses
    • Agricultural Assemblies & Harnesses
    • Fan, Blower and Motor Assemblies & Harnesses
    • And many more industries…

    Benefits

    • Total Quality Management
    • Dedicated Support
    • Volume Production
    • Quick Turnaround
    • Engineering Services
    • UL Certified
    • Custom Interconnect Design & Productiom
    MAGNETIC DIVISION

    Capabilities & Specifications

    • Transformers
      • Custom Transformers
      • Low Frequency Transformers
      • High Frequency Transformers (EE, EF, EFD, ETD, RM, EQ, ER, POT/CUT and more.)
      • Toroidal Transformers
      • Planar Transformers
    • Inductors
      • Custom Inductors
      • Toroidal Power Inductors
      • Brick Type Power Inductors
      • Rod Inductors
      • Air coils
    • Common Mode Chokes
      • Toroidal Single Phase CMC’s Ferrite & Nanocrystalline
      • Toroidal Three Phase CMC’s Ferrite and Nanocrystalline
      • Multi Line Chokes
      • Custom Mode Chokes
      • Mega 1 and 3 Ø Common Mode Chokes
    • Magnetic Cores
      • MN-ZN FERRITE CORES

        2000 < µi < 10000 

        Toroids, EE, EF, EFD, ETD, EP, RM, POT/CUT, UU, UR, BLOCKS AND PLATES

      • TAPE WOUND NANOCRYSTALLINE CORES

        30 000 <µi< 80000

        Round and Oval shapes 

    • Magnetic Lighting Drivers