Custom Automotive & Transportation Manufacturing Solutions

Quality custom automotive and transportation wire harnesses and cable assemblies must be capable of enduring severe conditions, harmful chemicals, collisions, high temperatures and wearing in order to be employed in the automotive industry.

Custom Automotive and Transportation Solutions

Apart from custom engineering, design, prototype, manufacturing and product management solutions, Z-Tronix also offers different phase testing to guarantee quality of any and all automotive/transportation electronic components such as cable assemblies, wire harnesses, pcb assemblies and automotive power cords by ISO, IPC, UL, RoHS and RC standards and certifications.
Solutions for:

  • Gas & Electric                                                                                           Utility Vehicles
  • Buses/Public Transportation                                                                 Construction, Earth Moving
  • Vocational & Commercial Vehicles                                                       Locomotive
  • Semi Truck, Trailers                                                                                 Specialty Vehicles

At Z-Tronix we have a broad assortment of automotive pcb, power cords, wire and cable for a variety of automotive/transportation applications.

Our extensive stock includes SXL, GXL, TXL, HDT, GPT and SGT cable and wire for your configurations. Harnesses and assemblies are customized to fulfill gauge, diameter, plating material, strand count, temperature resistance and voltage.

 

In the automotive sector, cables and wires are carefully manufactured to fulfill industry standards and regulations. Cables and wires must be produced to industry standards since automotive parts are frequently subjected to high temperature, harmful chemicals, dampness and wearing. Because there are many different cars and configurations on roads, it’s usual to come across different wire harness and cable assembly fixtures. Each brand adheres to there own specific components and wire specifications, so, it’s important for wire and cable manufacturers to know and stay up-to-date with commonly used material.

Industry Standards

 

  • ISO 9001:. Ensures that companies improve customer satisfaction, operating costs, stakeholder relationships, legal compliance, risk management, business credentials and attracting new business. 
  • ISO 14001:. Ensures you’re serious about your business’s environmental and economic sustainability. 
  • IATF 16949:. Ensures manufacturing safe and reliable products, produced and continually improved to meet or exceed customer and regulatory authority requirements. 
  • National Highway Traffic Safety Administration’s Driver Assistance Technologies ensures improvement of quality of technologies that assist drivers on the road. Lane changing alert, parking assist and autonomous driving, make the cable assemblies or wire harnesses powering such components, vital. 
  • California Air Resources Board’s Low-Emission Vehicle Regulations ensures improvement in quality of air and reduction of carbon dioxide. This demands car manufacturers comply with restrictive exhausts and catalytic converters. 

Certifications and Compliance

Image to describe logo of ISO 9001:2015 Certification stamp
image to display RoHS certification
Image to display UL Certification
Image to display IPC Certification

AUTOMOTIVE POSTS & NEWS

Comparing Cables to Cables: SJTOW to SJOOW

Comparing Cables to Cables: SJTOW to SJOOW

In today’s match off, we have decided to line up two bulk portable cords ( SJTOW and SJOOW ) that are similar but have differences that can help each other thrive in specific situations such as commercial, industrial, indoor, outdoor and residential...

read more

“…very good communication, excellent treatment towards customers.”

Z-Tronix customer in the gas grill/stove industry

Let’s Build Something Together

Contact Z-Tronix for your project requirements. No job is too big or small.

PRINTED CIRCUIT BOARD ASSEMBLY

Capabilities & Benefits

  • Rate 15k components per hour
  • 0201 capabilities
  • Quick-turn prototypes
  • Quality IPC-610
  • RoHS and PB Solder
  • Hand soldering capability
  • Turn key and consignment option
POWER CORD MANUFACTURING

UL Standard

  • Custom Power Cords
  • North American Power Cords
  • International Power Cords
  • Medical Grade Power Cords

Capabilities

  • Custom Marking
  • Coiling
VALUE ADDED SERVICES
  • Kitting
  • Custom Marking
  • Custom Labeling
  • Cut & Marked Tubing
  • Re-Spooling
  • Twisting
  • Stripe & Dye
VENDOR MANAGED INVENTORY

VMI Programs

  • Periodic Inventory Usage Analysis
  • Inventory Consignment Program
  • Just In Time (JIT)
  • Min/Max Replenishment Program
  • KANBAN

Benefits

  • Minimize Lead Time
  • Avoid Stock Outs
  • Custom package quantity
  • Increased Order Accuracy
  • Consignment
  • Periodic Usage Analysis
WIRE HARNESS & CABLE ASSEMBLY

Capabilities

  • Automotive Assemblies & Harnesses
  • Appliance Assemblies & Harnesses
  • Medical Assemblies & Harnesses
  • Battery Assemblies and Harnesses
  • Electronic Assemblies & Harnesses
  • Factory Automation Assemblies & Harnesses
  • Gas Grill Assemblies & Harnesses
  • Heating Assemblies & Harnesses
  • Industrial Assemblies & Harnesses
  • Lighting Assemblies & Harnesses
  • Marine Assemblies & Harnesses
  • Network Assemblies & Harnesses
  • Pool & Spa Assemblies & Harnesses
  • RF Assemblies & Harnesses
  • Telecommunications Assemblies & Harnesses
  • Agricultural Assemblies & Harnesses
  • Fan, Blower and Motor Assemblies & Harnesses
  • And many more industries…

Benefits

  • Total Quality Management
  • Dedicated Support
  • Volume Production
  • Quick Turnaround
  • Engineering Services
  • UL Certified
  • Custom Interconnect Design & Productiom
MAGNETIC DIVISION

Capabilities & Specifications

  • Transformers
    • Custom Transformers
    • Low Frequency Transformers
    • High Frequency Transformers (EE, EF, EFD, ETD, RM, EQ, ER, POT/CUT and more.)
    • Toroidal Transformers
    • Planar Transformers
  • Inductors
    • Custom Inductors
    • Toroidal Power Inductors
    • Brick Type Power Inductors
    • Rod Inductors
    • Air coils
  • Common Mode Chokes
    • Toroidal Single Phase CMC’s Ferrite & Nanocrystalline
    • Toroidal Three Phase CMC’s Ferrite and Nanocrystalline
    • Multi Line Chokes
    • Custom Mode Chokes
    • Mega 1 and 3 Ø Common Mode Chokes
  • Magnetic Cores
    • MN-ZN FERRITE CORES

      2000 < µi < 10000 

      Toroids, EE, EF, EFD, ETD, EP, RM, POT/CUT, UU, UR, BLOCKS AND PLATES

    • TAPE WOUND NANOCRYSTALLINE CORES

      30 000 <µi< 80000

      Round and Oval shapes 

  • Magnetic Lighting Drivers