Custom Electronics Manufacturing Solutions

Quality custom electronic wire harnesses and cable assemblies must be capable of enduring severe conditions, harmful chemicals, collisions, high temperature and wearing in order to be employed in the electronic industry.

Custom Electronic Solutions

Apart from custom engineering, design, prototype, manufacturing, and product management solutions, Z-Tronix also offers different phase testing to guarantee quality of any and all custom electronic components such as cable assemblies, wire harnesses, pcb, pcb assemblies and power cords.
Solutions for:

  • Computers
  • Copiers/Printers/Scanners
  • Keyboards
  • Televisions
  • Laptops
  • Radios/Stereos
  • Tablets
  • Smart Watches
  • Cellphones

Challenges of Electronic Industry

 

  • Outsourcing internationally risks quality and increases probability of servicing and maintenance, negatively affecting success of pcb, wire harness, cable assemblies, magnetic components and power cords.

 

  • Short product lifecycles. Goes hand in hand with outsourcing, since quality was risked, product lifecycle is decreased, negatively impacting product.

 

Custom Electronic Solutions

  • Outsourcing may appear to be less expensive but many times components are of lesser quality. Products that are manufactured domestically are of greater quality due to standards, regulations and certifications to which companies must comply. Z-Tronix is an IS0 9001, RoHS Compliant, UL, IPC Trained company that phase tests.
  • Short product lifecycles can be due to outsourced components/products where quality is risked and supply chain communication is difficult. Working with a manufacturer that believes in being an extension of your company is crucial to have a continuation of quality and communication.

How Can Z-Tronix Help?

At Z-Tronix we want to be an extension of your company. Because of this, our customer service, quality management and products are aligned to prove quality and ease as much of the stress in the supply chain. We understand the responsibility of businesses, government agencies and residential profiles. We have pledged to serve only quality through different phase testing and use of high quality UL listed wire and cable for wire harnesses and cable assemblies, and vacuum-clean facilites for magnetic component and pcb assembly. To assist with your electronic needs, we have listed popular UL certified bulk Hook Up & Lead Wire as well as Portable Service Cord types below:

Commonly used for Internal Wiring, Cable Assemblies & Wire Harnesses:

 

Bulk Portable Service Cord commonly used for Custom Power Cord Manufacturing:

In the same manner, if specific bulk electronic wire and cable spools and drums are what you need, they can be ordered based on styles, gauge (AWG), conductor stranding, temperature rating, voltage, color, insulation and conductor material here.

CERTIFICATIONS & COMPLIANCE

Image to describe logo of ISO 9001:2015 Certification stamp
Image to display IPC Certification
image to display RoHS certification
Image to display UL Certification

ELECTRONIC POSTS & NEWS

Z-TRONIX IS DEVOTED TO COMPLYING TO REACH REGULATIONS

Z-TRONIX IS DEVOTED TO COMPLYING TO REACH REGULATIONS

Active until 2007, but passed in 2006, the EU approved the EC 1907/2006 regulation aiming to promote and safeguard public and ecosystem wellbeing from dangerous and hazardous substances. REACH, what does it mean?  The REACH Regulation, which establishes criteria for...

read more
Comparing Cables to Cables: Flexible Vs Flexing

Comparing Cables to Cables: Flexible Vs Flexing

Today our comparing segment will be analyzing the similarities and differences of two alike cables. Like many other cables, wires, insulations, shields and processes, these cables appear to be identical upon a glimpse, yet their differences can have significant impact...

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“All in all I think Z-Tronix is a high quality company with great team members.”

Z-Tronix Customer in the Electronic Sensor Industry

Let’s Build Something Together

Contact Z-Tronix for your project requirements. No job is too big or small.

PRINTED CIRCUIT BOARD ASSEMBLY

Capabilities & Benefits

  • Rate 15k components per hour
  • 0201 capabilities
  • Quick-turn prototypes
  • Quality IPC-610
  • RoHS and PB Solder
  • Hand soldering capability
  • Turn key and consignment option
POWER CORD MANUFACTURING

UL Standard

  • Custom Power Cords
  • North American Power Cords
  • International Power Cords
  • Medical Grade Power Cords

Capabilities

  • Custom Marking
  • Coiling
VALUE ADDED SERVICES
  • Kitting
  • Custom Marking
  • Custom Labeling
  • Cut & Marked Tubing
  • Re-Spooling
  • Twisting
  • Stripe & Dye
VENDOR MANAGED INVENTORY

VMI Programs

  • Periodic Inventory Usage Analysis
  • Inventory Consignment Program
  • Just In Time (JIT)
  • Min/Max Replenishment Program
  • KANBAN

Benefits

  • Minimize Lead Time
  • Avoid Stock Outs
  • Custom package quantity
  • Increased Order Accuracy
  • Consignment
  • Periodic Usage Analysis
WIRE HARNESS & CABLE ASSEMBLY

Capabilities

  • Automotive Assemblies & Harnesses
  • Appliance Assemblies & Harnesses
  • Medical Assemblies & Harnesses
  • Battery Assemblies and Harnesses
  • Electronic Assemblies & Harnesses
  • Factory Automation Assemblies & Harnesses
  • Gas Grill Assemblies & Harnesses
  • Heating Assemblies & Harnesses
  • Industrial Assemblies & Harnesses
  • Lighting Assemblies & Harnesses
  • Marine Assemblies & Harnesses
  • Network Assemblies & Harnesses
  • Pool & Spa Assemblies & Harnesses
  • RF Assemblies & Harnesses
  • Telecommunications Assemblies & Harnesses
  • Agricultural Assemblies & Harnesses
  • Fan, Blower and Motor Assemblies & Harnesses
  • And many more industries…

Benefits

  • Total Quality Management
  • Dedicated Support
  • Volume Production
  • Quick Turnaround
  • Engineering Services
  • UL Certified
  • Custom Interconnect Design & Productiom
MAGNETIC DIVISION

Capabilities & Specifications

  • Transformers
    • Custom Transformers
    • Low Frequency Transformers
    • High Frequency Transformers (EE, EF, EFD, ETD, RM, EQ, ER, POT/CUT and more.)
    • Toroidal Transformers
    • Planar Transformers
  • Inductors
    • Custom Inductors
    • Toroidal Power Inductors
    • Brick Type Power Inductors
    • Rod Inductors
    • Air coils
  • Common Mode Chokes
    • Toroidal Single Phase CMC’s Ferrite & Nanocrystalline
    • Toroidal Three Phase CMC’s Ferrite and Nanocrystalline
    • Multi Line Chokes
    • Custom Mode Chokes
    • Mega 1 and 3 Ø Common Mode Chokes
  • Magnetic Cores
    • MN-ZN FERRITE CORES

      2000 < µi < 10000 

      Toroids, EE, EF, EFD, ETD, EP, RM, POT/CUT, UU, UR, BLOCKS AND PLATES

    • TAPE WOUND NANOCRYSTALLINE CORES

      30 000 <µi< 80000

      Round and Oval shapes 

  • Magnetic Lighting Drivers