Custom Energy Manufacturing Solutions

Quality custom energy wire harnesses and cable assemblies must be capable of enduring severe conditions, harmful signals, high temperature, water and wearing in order to be employed in the energy industry.

Custom Energy Solutions

Apart from custom engineering, design, prototype, manufacturing and product management solutions, Z-Tronix also offers different phase testing to guarantee quality of any and all energy electronic components such as cable assemblies, wire harnesses, pcb assemblies, magnetic components and power cords by ISO, IPC, UL, RoHS and RC standards and certifications..
Solutions for:

  • Electricity Towers
  • Wind Turbines
  • Solar Panels
  • Batteries

Challenges in the Energy Industry

  • Use of unsustainable energy such as oils or harmful gases
  • Laws that do not facilitate and ease the transition to sustainable, lower/zero emission energy

Solutions and Benefits for the Energy Industry

  • Trends. Cleaner energy appeals to the newer generations, sustainibility and conservation of planet.
  • Slow but sure transition to electric vehicles in the US and laws passed at federal and state level such as Canada and California’s pledge to ban the sales of conventional powered vehicles such as gas and diesel by 2035, resulting in sales of only electric or hydrogen powered vehicles.

Z-Tronix Custom Energy Solutions

At Z-Tronix we stand with our clients and their plans to help create better and more reliable energy sources for the masses. As a result, we pledge to assist with the manufacturing of electrical components such as wire harnesses, cable assemblies, power cords, magnetic components and pcb assemblies to power your energy solutions. The following are wire types commonly used for custom manufactured cable assemblies and wire harnesses for electricity towers, wind turbines, solar panels and battery solutions.

 High Temperature Wire

High Voltage Hook-Up Wire

Similarly, bulk energy wire spool sizes can be ordered here based on application. Depending on application, many style of wire, gauge, conductor stranding, temperature rating, voltage rating, color, insulation and conductor material are available.

 

Certifications and Compliance

Image to describe logo of ISO 9001:2015 Certification stamp
image to display RoHS certification
Image to display UL Certification
Image to display IPC Certification

ENERGY POSTS & NEWS

Z-Tronix adds Artos for Custom Wire and Cable Assemblies

Z-Tronix adds Artos for Custom Wire and Cable Assemblies

Z-Tronix Invests in Artos for Custom Wire and Cable Assemblies In an effort to increase consistency of quality for our customers and their end users, Z-Tronix has recently invested in engineering machinery giant, Artos, adding equipment to all manufacturing...

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Z-Tronix adds Custom Labeling for Wires and Cables

Z-Tronix adds Custom Labeling for Wires and Cables

Brady Wraptor Custom Labeling Equipment for Wires and Cables Are you looking into reducing or eliminating manual processes? Or improve your throughput by reducing waste and as a result improve your bottom line? Well with Z-Tronix's recent investment and addition...

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“Overall you provide very good customer service.”

z-tronix customer in the pool & spa industry

Let’s Build Something Together

Contact Z-Tronix for your project requirements. No job is too big or small.

PRINTED CIRCUIT BOARD ASSEMBLY

Capabilities & Benefits

  • Rate 15k components per hour
  • 0201 capabilities
  • Quick-turn prototypes
  • Quality IPC-610
  • RoHS and PB Solder
  • Hand soldering capability
  • Turn key and consignment option
POWER CORD MANUFACTURING

UL Standard

  • Custom Power Cords
  • North American Power Cords
  • International Power Cords
  • Medical Grade Power Cords

Capabilities

  • Custom Marking
  • Coiling
VALUE ADDED SERVICES
  • Kitting
  • Custom Marking
  • Custom Labeling
  • Cut & Marked Tubing
  • Re-Spooling
  • Twisting
  • Stripe & Dye
VENDOR MANAGED INVENTORY

VMI Programs

  • Periodic Inventory Usage Analysis
  • Inventory Consignment Program
  • Just In Time (JIT)
  • Min/Max Replenishment Program
  • KANBAN

Benefits

  • Minimize Lead Time
  • Avoid Stock Outs
  • Custom package quantity
  • Increased Order Accuracy
  • Consignment
  • Periodic Usage Analysis
WIRE HARNESS & CABLE ASSEMBLY

Capabilities

  • Automotive Assemblies & Harnesses
  • Appliance Assemblies & Harnesses
  • Medical Assemblies & Harnesses
  • Battery Assemblies and Harnesses
  • Electronic Assemblies & Harnesses
  • Factory Automation Assemblies & Harnesses
  • Gas Grill Assemblies & Harnesses
  • Heating Assemblies & Harnesses
  • Industrial Assemblies & Harnesses
  • Lighting Assemblies & Harnesses
  • Marine Assemblies & Harnesses
  • Network Assemblies & Harnesses
  • Pool & Spa Assemblies & Harnesses
  • RF Assemblies & Harnesses
  • Telecommunications Assemblies & Harnesses
  • Agricultural Assemblies & Harnesses
  • Fan, Blower and Motor Assemblies & Harnesses
  • And many more industries…

Benefits

  • Total Quality Management
  • Dedicated Support
  • Volume Production
  • Quick Turnaround
  • Engineering Services
  • UL Certified
  • Custom Interconnect Design & Productiom
MAGNETIC DIVISION

Capabilities & Specifications

  • Transformers
    • Custom Transformers
    • Low Frequency Transformers
    • High Frequency Transformers (EE, EF, EFD, ETD, RM, EQ, ER, POT/CUT and more.)
    • Toroidal Transformers
    • Planar Transformers
  • Inductors
    • Custom Inductors
    • Toroidal Power Inductors
    • Brick Type Power Inductors
    • Rod Inductors
    • Air coils
  • Common Mode Chokes
    • Toroidal Single Phase CMC’s Ferrite & Nanocrystalline
    • Toroidal Three Phase CMC’s Ferrite and Nanocrystalline
    • Multi Line Chokes
    • Custom Mode Chokes
    • Mega 1 and 3 Ø Common Mode Chokes
  • Magnetic Cores
    • MN-ZN FERRITE CORES

      2000 < µi < 10000 

      Toroids, EE, EF, EFD, ETD, EP, RM, POT/CUT, UU, UR, BLOCKS AND PLATES

    • TAPE WOUND NANOCRYSTALLINE CORES

      30 000 <µi< 80000

      Round and Oval shapes 

  • Magnetic Lighting Drivers