Custom Factory Automation/Robotic Manufacturing Solutions

Quality custom factory automation wire harnesses and cable assemblies must be capable of enduring severe conditions, harmful chemicals, high temperatures and wearing in order to be employed in the factory automation industry.

Custom Factory Automation/Robotic Solutions

Apart from custom engineering, design, prototype, manufacturing and product management solutions, Z-Tronix also offers different phase testing to guarantee quality of any and all factory automation electronic components such as cable assemblies, wire harnesses, pcb assemblies, magnetic components and power cords by ISO, IPC, UL, RoHS and RC standards and certifications.
Solutions for:

  • Conveyors
  • Robotics and Crane Arms

Servicing/Dependability

Automation saves money on labor, energy and materials because of its intricacy and refinement. Typically, quality, precision and accuracy improvements are proportional to these advancements. As a result, when more efficient equipment malfunctions, it results in costly downtime.

As a consequence, power and data connections for manufacturing lines, automated equipment, safety systems and communications must be more reliable and consistent. Hence it’s critical that components allow for less frequent servicing and downtimes. 

Longevity/Malleability

Companies are looking for automated components that have greater longevity and and are more malleable. Because of a need for high frequencies in robot technology, the cables delivering power and communication to robotic components are subjected to significant stress .

Solutions for factory automation wire harness and cable assemblies servicing/dependability

To provide higher operational dependability while reducing the frequency of servicing, Z-Tronix manufactures customized wire harnesses and cable assemblies for all configurations. Also, because of our stringent quality, guaranteed testing and inspection methods implemented throughout the manufacturing process, our products frequently surpass client expectations.

 

Solutions for factory automation wire harness and cable assemblies longevity/malleable

As a result of longevity/flexibility problems, we have concentrated our efforts on creating custom wire harnesses and cables assemblies that provide long-term performance in standard, malleable, and robotic-malleable applications.

Custom cable malleability is greatly influenced by the material to jacket the wire or cable. For necessary configurations and applications, polyurethane jacket material is used to provide more solidity and malleability.

 

Z-Tronix’s Custom Factory Automation/Robotic Manufacturing Solutions

At Z-Tronix we aren’t just an outsourcer or supplier, we are an extension of your company, and we mean this. We know the name of your company means quality and carries history and we want to add to that through quality wire harnesses, cable assemblies, power cords, magnetic components, pcb and pcb assemblies. To assist with your environmental manufacturing needs, we have listed popular and UL certified bulk wire types below:

Hook-Up & Lead Wire

In the same manner, if specific bulk factory automation/robotic manufacturing wire spools is what you need, they can be ordered based on styles, gauge (AWG), conductor stranding, temperature rating, voltage, color, insulation and conductor material here.

Certifications and Compliance

Image to describe logo of ISO 9001:2015 Certification stamp
image to display RoHS certification
Image to display UL Certification
Image to display IPC Certification

FACTORY AUTOMATION/ROBOTIC POSTS & NEWS

Z-Tronix adds Artos for Custom Wire and Cable Assemblies

Z-Tronix adds Artos for Custom Wire and Cable Assemblies

Z-Tronix Invests in Artos for Custom Wire and Cable Assemblies In an effort to increase consistency of quality for our customers and their end users, Z-Tronix has recently invested in engineering machinery giant, Artos, adding equipment to all manufacturing...

read more
Z-Tronix adds Custom Labeling for Wires and Cables

Z-Tronix adds Custom Labeling for Wires and Cables

Brady Wraptor Custom Labeling Equipment for Wires and Cables Are you looking into reducing or eliminating manual processes? Or improve your throughput by reducing waste and as a result improve your bottom line? Well with Z-Tronix's recent investment and addition...

read more

“…in the few dealings with Z-Tronix I have found the experience very pleasant and easy. Communication has always been timely and description of products spot on. I will highly recommend Z-Tronix to everyone.”

Z-Tronix Customer in the painting equipment industry

Let’s Build Something Together

Contact Z-Tronix for your project requirements. No job is too big or small.

PRINTED CIRCUIT BOARD ASSEMBLY

Capabilities & Benefits

  • Rate 15k components per hour
  • 0201 capabilities
  • Quick-turn prototypes
  • Quality IPC-610
  • RoHS and PB Solder
  • Hand soldering capability
  • Turn key and consignment option
POWER CORD MANUFACTURING

UL Standard

  • Custom Power Cords
  • North American Power Cords
  • International Power Cords
  • Medical Grade Power Cords

Capabilities

  • Custom Marking
  • Coiling
VALUE ADDED SERVICES
  • Kitting
  • Custom Marking
  • Custom Labeling
  • Cut & Marked Tubing
  • Re-Spooling
  • Twisting
  • Stripe & Dye
VENDOR MANAGED INVENTORY

VMI Programs

  • Periodic Inventory Usage Analysis
  • Inventory Consignment Program
  • Just In Time (JIT)
  • Min/Max Replenishment Program
  • KANBAN

Benefits

  • Minimize Lead Time
  • Avoid Stock Outs
  • Custom package quantity
  • Increased Order Accuracy
  • Consignment
  • Periodic Usage Analysis
WIRE HARNESS & CABLE ASSEMBLY

Capabilities

  • Automotive Assemblies & Harnesses
  • Appliance Assemblies & Harnesses
  • Medical Assemblies & Harnesses
  • Battery Assemblies and Harnesses
  • Electronic Assemblies & Harnesses
  • Factory Automation Assemblies & Harnesses
  • Gas Grill Assemblies & Harnesses
  • Heating Assemblies & Harnesses
  • Industrial Assemblies & Harnesses
  • Lighting Assemblies & Harnesses
  • Marine Assemblies & Harnesses
  • Network Assemblies & Harnesses
  • Pool & Spa Assemblies & Harnesses
  • RF Assemblies & Harnesses
  • Telecommunications Assemblies & Harnesses
  • Agricultural Assemblies & Harnesses
  • Fan, Blower and Motor Assemblies & Harnesses
  • And many more industries…

Benefits

  • Total Quality Management
  • Dedicated Support
  • Volume Production
  • Quick Turnaround
  • Engineering Services
  • UL Certified
  • Custom Interconnect Design & Productiom
MAGNETIC DIVISION

Capabilities & Specifications

  • Transformers
    • Low Frequency Transformers
    • High Frequency Transformers (EE, EF, EFD, ETD, RM, EQ, ER, POT/CUT and more.)
    • Toroidal Transformers
    • Planar Transformers
  • Inductors
    • Custom Inductors
    • Toroidal Power Inductors
    • Brick Type Power Inductors
    • Rod Inductors
    • Air coils
  • Common Mode Chokes
    • Toroidal Single Phase CMC’s Ferrite & Nanocrystalline
    • Toroidal Three Phase CMC’s Ferrite and Nanocrystalline
    • Multi Line Chokes
    • Custom Mode Chokes
    • Mega 1 and 3 Ø Common Mode Chokes
  • Magnetic Cores
    • MN-ZN FERRITE CORES

      2000 < µi < 10000 

      Toroids, EE, EF, EFD, ETD, EP, RM, POT/CUT, UU, UR, BLOCKS AND PLATES

    • TAPE WOUND NANOCRYSTALLINE CORES

      30 000 <µi< 80000

      Round and Oval shapes 

  • Magnetic Lighting Drivers