Custom Lighting Manufacturing Solutions

Quality custom lighting wire harnesses and cable assemblies must be capable of enduring high temperatures and other extreme conditions in order to be easily employed in the lighting industry.

Custom Lighting Solutions

Apart from custom engineering, design, prototype, manufacturing and product management solutions, Z-Tronix also offers different phase testing to guarantee quality of any and all lighting electronic components such as magnetic components, power cords, wire harnesses and cable assemblies by ISO, IPC, NEMA, IESNA, UL, RoHS, IEEE and RC standards and certifications.

Solutions for:

  • Residential Solutions
  • Stage, Theatre Solutions
  • Parks Solutions
  • Streets Solutions
  • Commercial and Industrial Building Solutions
image to display Residential Lighting

Intricacy of Custom Lighting

To generate excellent illumination quickly and consistently, lighting wire and cables must be less complex. Settings such as stadiums, events staging, studios, require organization for quick setup and operation. Manufacturing wires and cables in the simplest way, such as plug-and-play, helps installation time and reduces risk of failure.

Customizing & Fitting your Custom Lighting Fixtures

Lighting wires and cables must be tailored to the specific lighting requirements of the client. For example, element proof materials and fitting are usually used for lighting that is is only used in the outdoor environment, while interior use is different material. In the same manner, depending on application, if the lighting fixture is smaller or in a difficult place to reach, designated wire and cable is used.

Custom Lighting Regulations & Standards

For the protection and security of millions of end users, countless agencies have settled to control the quality of lighting products and performance.

For reasons such as cost and defect, as many of you know, acquiring quality and certifying lighting wire and cable is highly suggested for your and end users success. Explore the lighting solutions Z-Tronix has in store for you today.

 

Z-Tronix’s Custom Lighting Manufacturing Solutions

At Z-Tronix we aren’t just an outsourcer or supplier, we are an extension of your company, and we mean this. We know the name of your company means quality and carries history and we want to add to that through quality wire harnesses, cable assemblies, power cords, magnetic components, pcb and pcb assemblies. To assist with your environmental manufacturing needs, we have listed popular and UL certified bulk Hook-Up & Lead Wire  and cable commonly used for general purpose and internal wiring  & cabling in Lighting Solutions:

In the same manner, if specific bulk lighting manufacturing wire and cable spools are what you need, they can be ordered based on styles, gauge (AWG), conductor stranding, temperature rating, voltage, color, insulation and conductor material here.

CERTIFICATIONS & COMPLIANCE

Image to describe logo of ISO 9001:2015 Certification stamp
image to display RoHS certification
Image to display UL Certification
Image to display IPC Certification
Image to describe logo of ISO 9001:2015 Certification stamp
image to display RoHS certification
Image to display UL Certification

LIGHTING POSTS & NEWS

Z-TRONIX IS DEVOTED TO COMPLYING TO REACH REGULATIONS

Z-TRONIX IS DEVOTED TO COMPLYING TO REACH REGULATIONS

Active until 2007, but passed in 2006, the EU approved the EC 1907/2006 regulation aiming to promote and safeguard public and ecosystem wellbeing from dangerous and hazardous substances. REACH, what does it mean?  The REACH Regulation, which establishes criteria for...

read more
Comparing Cables to Cables: Flexible Vs Flexing

Comparing Cables to Cables: Flexible Vs Flexing

Today our comparing segment will be analyzing the similarities and differences of two alike cables. Like many other cables, wires, insulations, shields and processes, these cables appear to be identical upon a glimpse, yet their differences can have significant impact...

read more

We have been doing business with you for the last 6 years and so far I have no intentions of looking for another supplier. We are happy with the service that we have been getting during these 6 years.”

Z-Tronix Customer in the lighting industry

Let’s Build Something Together

Contact Z-Tronix for your project requirements. No job is too big or small.

PRINTED CIRCUIT BOARD ASSEMBLY

Capabilities & Benefits

  • Rate 15k components per hour
  • 0201 capabilities
  • Quick-turn prototypes
  • Quality IPC-610
  • RoHS and PB Solder
  • Hand soldering capability
  • Turn key and consignment option
POWER CORD MANUFACTURING

UL Standard

  • Custom Power Cords
  • North American Power Cords
  • International Power Cords
  • Medical Grade Power Cords

Capabilities

  • Custom Marking
  • Coiling
VALUE ADDED SERVICES
  • Kitting
  • Custom Marking
  • Custom Labeling
  • Cut & Marked Tubing
  • Re-Spooling
  • Twisting
  • Stripe & Dye
VENDOR MANAGED INVENTORY

VMI Programs

  • Periodic Inventory Usage Analysis
  • Inventory Consignment Program
  • Just In Time (JIT)
  • Min/Max Replenishment Program
  • KANBAN

Benefits

  • Minimize Lead Time
  • Avoid Stock Outs
  • Custom package quantity
  • Increased Order Accuracy
  • Consignment
  • Periodic Usage Analysis
WIRE HARNESS & CABLE ASSEMBLY

Capabilities

  • Automotive Assemblies & Harnesses
  • Appliance Assemblies & Harnesses
  • Medical Assemblies & Harnesses
  • Battery Assemblies and Harnesses
  • Electronic Assemblies & Harnesses
  • Factory Automation Assemblies & Harnesses
  • Gas Grill Assemblies & Harnesses
  • Heating Assemblies & Harnesses
  • Industrial Assemblies & Harnesses
  • Lighting Assemblies & Harnesses
  • Marine Assemblies & Harnesses
  • Network Assemblies & Harnesses
  • Pool & Spa Assemblies & Harnesses
  • RF Assemblies & Harnesses
  • Telecommunications Assemblies & Harnesses
  • Agricultural Assemblies & Harnesses
  • Fan, Blower and Motor Assemblies & Harnesses
  • And many more industries…

Benefits

  • Total Quality Management
  • Dedicated Support
  • Volume Production
  • Quick Turnaround
  • Engineering Services
  • UL Certified
  • Custom Interconnect Design & Productiom
MAGNETIC DIVISION

Capabilities & Specifications

  • Transformers
    • Custom Transformers
    • Low Frequency Transformers
    • High Frequency Transformers (EE, EF, EFD, ETD, RM, EQ, ER, POT/CUT and more.)
    • Toroidal Transformers
    • Planar Transformers
  • Inductors
    • Custom Inductors
    • Toroidal Power Inductors
    • Brick Type Power Inductors
    • Rod Inductors
    • Air coils
  • Common Mode Chokes
    • Toroidal Single Phase CMC’s Ferrite & Nanocrystalline
    • Toroidal Three Phase CMC’s Ferrite and Nanocrystalline
    • Multi Line Chokes
    • Custom Mode Chokes
    • Mega 1 and 3 Ø Common Mode Chokes
  • Magnetic Cores
    • MN-ZN FERRITE CORES

      2000 < µi < 10000 

      Toroids, EE, EF, EFD, ETD, EP, RM, POT/CUT, UU, UR, BLOCKS AND PLATES

    • TAPE WOUND NANOCRYSTALLINE CORES

      30 000 <µi< 80000

      Round and Oval shapes 

  • Magnetic Lighting Drivers