Custom Pool & Spa Electromechanical Solutions

Custom designed, prototyped & 100% multi-phase tested electromechanical assemblies manufactured to meet Pool, Spa & Hot Tub manufacturer’s specifications and quality requirements. 

Custom Pool, Spa & Hot Tub Solutions

Apart from custom engineering, design, prototype, manufacturing and vendor management inventory solutions, Z-Tronix also offers different phase testing to guarantee quality of all cable assemblies, wire harnesses, magnetic components, PCB assemblies, box build assemblies and power cords by ISO, IPC, UL, UL C, CSA, RoHS and RC standards and certifications.

Electromechanical Solutions for Pool and Spa in:

  • Residential
  • Hospitality
  • Gymnasiums
  • Schools
  • Waterparks
image to display Gym/School Pool

Challenges in the Pool, Spa & Hot Tub Industry

 

  • Moisture. Moisture is the number one cause of failure in the pool, spa and tub industries due to the high amount of humidity the application produces, serving its natural function. Although insulation exists, typically the coating, molding, potting and jackets aren’t the most resistant or have enough coating to endure such conditions.

 

  • If it isn’t moisture, it is most likely heat. Pools, spas and hot tubs typically have the function of heating water to very high temperatures. Although special insulation and ventilation exists within the tub, if the pool or spa is on for a continuous period of time, the heat can reach the electromechanical assembly space.
image to display waterparks

Z-Tronix Custom Pool, Spa & Hot Tub Solutions

At Z-Tronix, configurability of Pool & Spa PCB assemblies, magnetic components, power cords, box build assemblies, wire harnesses and cable assemblies is virtually limitless. Our solutions are phase tested to ensure and guarantee safety of end user and success of product.

  • Custom jacketing and coatings materials such as silicone and rubber serve the function of repelling water and moisture because of the materials’ nature. Sometimes, pvc insulation can be used, but to ensure dryness and 0% failure, it is recommended to opt for silicone and rubber.
  • Similarly, to avoid heat, custom jacketing and coatings are recommended. Jacketings and coatings such as Mica/Glass, PTFE/TFE, PVC or thermoset rubber are common insulations for pool, spa and hot tub applications.
  • In addition to the jacketing and coatings, we offer overmolding and potting of electromechanical solutions to ensure solutions and make them water-proof.

Z-Tronix Custom Pool, Spa & Hot Tub Solutions (Cont.)

At Z-Tronix we aren’t just a manufacturer and supplier, we are an extension of your company, and we mean this. We know the name of your company means quality and carries history and we want to add to that through quality wire harnesses, cable assemblies, power cords, magnetic components, box build assemblies and pcb assemblies. To assist with your pool, spa & hot tub needs, we have listed popular UL certified bulk pool, spa & hot tub wire and cable types below:

image to display hotel pool & spa

In the same manner, if specific bulk Pool, Spa & Hot Tub wire and cable spools are what you need, they can be ordered based on styles, gauge (AWG), conductor stranding, temperature rating, voltage, color, insulation and conductor material here.

CERTIFICATIONS & COMPLIANCE

Image to describe logo of ISO 9001:2015 Certification stamp
Image to display IPC Certification
image to display RoHS certification
Image to display UL Certification

POOL & SPA POSTS & NEWS

Z-Tronix Inc. Hosts Weidmuller

Z-Tronix Inc. Hosts Weidmuller

Weidmuller visits Z-Tronix Inc. On Monday November 6, Z-Tronix Inc. had the pleasure of hosting Weidmuller’s workplace solutions team. Weidmuller, a tooling and equipment solutions manufacturer, showcased everything from wire processing automated machinery and hand...

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The Overmolding of Cable Solutions

The Overmolding of Cable Solutions

Averagely, cable assemblies are capable of tolerating harsh situations due to the toughness from the added overmolding. The overmolding process can best be described as a cable and connector being joined together and sealed, creating a single item that gives...

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“Overall you provide very good customer service.”

Z-Tronix Customer in the Pool & Spa Industry

Let’s Build Something Together

Contact Z-Tronix for your project requirements. No job is too big or small.

PRINTED CIRCUIT BOARD ASSEMBLY

Capabilities & Benefits

  • Rate 15k components per hour
  • 0201 capabilities
  • Quick-turn prototypes
  • Quality IPC-610
  • RoHS and PB Solder
  • Hand soldering capability
  • Turn key and consignment option
POWER CORD MANUFACTURING

UL Standard

  • Custom Power Cords
  • North American Power Cords
  • International Power Cords
  • Medical Grade Power Cords

Capabilities

  • Custom Marking
  • Coiling
VALUE ADDED SERVICES
  • Kitting
  • Custom Marking
  • Custom Labeling
  • Cut & Marked Tubing
  • Re-Spooling
  • Twisting
  • Stripe & Dye
VENDOR MANAGED INVENTORY

VMI Programs

  • Periodic Inventory Usage Analysis
  • Inventory Consignment Program
  • Just In Time (JIT)
  • Min/Max Replenishment Program
  • KANBAN

Benefits

  • Minimize Lead Time
  • Avoid Stock Outs
  • Custom package quantity
  • Increased Order Accuracy
  • Consignment
  • Periodic Usage Analysis
WIRE HARNESS & CABLE ASSEMBLY

Capabilities

  • Automotive Assemblies & Harnesses
  • Appliance Assemblies & Harnesses
  • Medical Assemblies & Harnesses
  • Battery Assemblies and Harnesses
  • Electronic Assemblies & Harnesses
  • Factory Automation Assemblies & Harnesses
  • Gas Grill Assemblies & Harnesses
  • Heating Assemblies & Harnesses
  • Industrial Assemblies & Harnesses
  • Lighting Assemblies & Harnesses
  • Marine Assemblies & Harnesses
  • Network Assemblies & Harnesses
  • Pool & Spa Assemblies & Harnesses
  • RF Assemblies & Harnesses
  • Telecommunications Assemblies & Harnesses
  • Agricultural Assemblies & Harnesses
  • Fan, Blower and Motor Assemblies & Harnesses
  • And many more industries…

Benefits

  • Total Quality Management
  • Dedicated Support
  • Volume Production
  • Quick Turnaround
  • Engineering Services
  • UL Certified
  • Custom Interconnect Design & Productiom
MAGNETIC DIVISION

Capabilities & Specifications

  • Transformers
    • Custom Transformers
    • Low Frequency Transformers
    • High Frequency Transformers (EE, EF, EFD, ETD, RM, EQ, ER, POT/CUT and more.)
    • Toroidal Transformers
    • Planar Transformers
  • Inductors
    • Custom Inductors
    • Toroidal Power Inductors
    • Brick Type Power Inductors
    • Rod Inductors
    • Air coils
  • Common Mode Chokes
    • Toroidal Single Phase CMC’s Ferrite & Nanocrystalline
    • Toroidal Three Phase CMC’s Ferrite and Nanocrystalline
    • Multi Line Chokes
    • Custom Mode Chokes
    • Mega 1 and 3 Ø Common Mode Chokes
  • Magnetic Cores
    • MN-ZN FERRITE CORES

      2000 < µi < 10000 

      Toroids, EE, EF, EFD, ETD, EP, RM, POT/CUT, UU, UR, BLOCKS AND PLATES

    • TAPE WOUND NANOCRYSTALLINE CORES

      30 000 <µi< 80000

      Round and Oval shapes 

  • Magnetic Lighting Drivers