Custom Pool & Spa Manufacturing Solutions

Quality custom pool & spa wire harnesses and cable assemblies must be capable of enduring severe conditions such as high temperatures and elemental damage in order to be employed in the pool & spa industry.

Custom Pool & Spa Solutions

Apart from custom engineering, design, prototype, manufacturing and product management solutions, Z-Tronix also offers different phase testing to guarantee quality of any and all pool & spa electronic components such as cable assemblies, wire harnesses, pcb, pcb assemblies and power cords by ISO, IPC, UL, RoHS and RC standards and certifications.

Solutions for:

  • Residential
  • Hospitality
  • Gymnasiums
  • Schools
  • Waterparks
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Challenges in the Pool & Spa Industry

 

  • Moisture. Moisture is the number one cause of failure in the pool, spa and tub industries due to the high amount of heat the water is subjected to, to serve its function. Although insulation exists, typically the coating and jackets aren’t of the best quality.
  • If it isn’t moisture, it is most likely heat. Pools, spas and hot tubs typically have the function of heating water to very high temperatures, and with special insulation within the tub, sometimes ventilation is counterproductive since heating the water and maintaining it hot is the number one goal of these machines.
image to display waterparks

Z-Tronix Custom Pool & Spa Solutions

At Z-Tronix we have a broad assortment of pool & spa pcb, pcb assemblies, power cords, wire harnesses and cable assemblies for a variety of pool & spa applications. Our solutions are phase tested to ensure and guarantee safety of end user and success of product.

  • Custom jacketing and coatings materials such as silicone and rubber serve the function of repelling water and moisture because of the materials’ nature. Sometimes, pvc insulation can be used, but to ensure dryness and 0% failure, it is recommended to opt for silicone and rubber.
  • Similarly, to avoid heat, custom jacketing and coatings are recommended. Jacketings and coatings such as Mica/Glass, PTFE/TFE, PVC or thermoset rubber are common insulations for pool, spa and hot tub applications.
image to display hotel pool & spa

 

Z-Tronix Custom Pool & Spa Solutions (Cont.)

Z-tronix’s wide array of custom solutions of gauge (AWG), conductor stranding, temperature rating, voltage rating, insulations and conductor material for pool and spa include:

 

Certifications and Compliance

Image to describe logo of ISO 9001:2015 Certification stamp
image to display RoHS certification
Image to display UL Certification
Image to display IPC Certification

POOL & SPA POSTS & NEWS

Z-Tronix adds Artos for Custom Wire and Cable Assemblies

Z-Tronix adds Artos for Custom Wire and Cable Assemblies

Z-Tronix Invests in Artos for Custom Wire and Cable Assemblies In an effort to increase consistency of quality for our customers and their end users, Z-Tronix has recently invested in engineering machinery giant, Artos, adding equipment to all manufacturing...

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Z-Tronix adds Custom Labeling for Wires and Cables

Z-Tronix adds Custom Labeling for Wires and Cables

Brady Wraptor Custom Labeling Equipment for Wires and Cables Are you looking into reducing or eliminating manual processes? Or improve your throughput by reducing waste and as a result improve your bottom line? Well with Z-Tronix's recent investment and addition...

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“Overall you provide very good customer service.”

Z-Tronix Customer in the Pool & Spa Industry

Let’s Build Something Together

Contact Z-Tronix for your project requirements. No job is too big or small.

PRINTED CIRCUIT BOARD ASSEMBLY

Capabilities & Benefits

  • Rate 15k components per hour
  • 0201 capabilities
  • Quick-turn prototypes
  • Quality IPC-610
  • RoHS and PB Solder
  • Hand soldering capability
  • Turn key and consignment option
POWER CORD MANUFACTURING

UL Standard

  • Custom Power Cords
  • North American Power Cords
  • International Power Cords
  • Medical Grade Power Cords

Capabilities

  • Custom Marking
  • Coiling
VALUE ADDED SERVICES
  • Kitting
  • Custom Marking
  • Custom Labeling
  • Cut & Marked Tubing
  • Re-Spooling
  • Twisting
  • Stripe & Dye
VENDOR MANAGED INVENTORY

VMI Programs

  • Periodic Inventory Usage Analysis
  • Inventory Consignment Program
  • Just In Time (JIT)
  • Min/Max Replenishment Program
  • KANBAN

Benefits

  • Minimize Lead Time
  • Avoid Stock Outs
  • Custom package quantity
  • Increased Order Accuracy
  • Consignment
  • Periodic Usage Analysis
WIRE HARNESS & CABLE ASSEMBLY

Capabilities

  • Automotive Assemblies & Harnesses
  • Appliance Assemblies & Harnesses
  • Medical Assemblies & Harnesses
  • Battery Assemblies and Harnesses
  • Electronic Assemblies & Harnesses
  • Factory Automation Assemblies & Harnesses
  • Gas Grill Assemblies & Harnesses
  • Heating Assemblies & Harnesses
  • Industrial Assemblies & Harnesses
  • Lighting Assemblies & Harnesses
  • Marine Assemblies & Harnesses
  • Network Assemblies & Harnesses
  • Pool & Spa Assemblies & Harnesses
  • RF Assemblies & Harnesses
  • Telecommunications Assemblies & Harnesses
  • Agricultural Assemblies & Harnesses
  • Fan, Blower and Motor Assemblies & Harnesses
  • And many more industries…

Benefits

  • Total Quality Management
  • Dedicated Support
  • Volume Production
  • Quick Turnaround
  • Engineering Services
  • UL Certified
  • Custom Interconnect Design & Productiom
MAGNETIC DIVISION

Capabilities & Specifications

  • Transformers
    • Custom Transformers
    • Low Frequency Transformers
    • High Frequency Transformers (EE, EF, EFD, ETD, RM, EQ, ER, POT/CUT and more.)
    • Toroidal Transformers
    • Planar Transformers
  • Inductors
    • Custom Inductors
    • Toroidal Power Inductors
    • Brick Type Power Inductors
    • Rod Inductors
    • Air coils
  • Common Mode Chokes
    • Toroidal Single Phase CMC’s Ferrite & Nanocrystalline
    • Toroidal Three Phase CMC’s Ferrite and Nanocrystalline
    • Multi Line Chokes
    • Custom Mode Chokes
    • Mega 1 and 3 Ø Common Mode Chokes
  • Magnetic Cores
    • MN-ZN FERRITE CORES

      2000 < µi < 10000 

      Toroids, EE, EF, EFD, ETD, EP, RM, POT/CUT, UU, UR, BLOCKS AND PLATES

    • TAPE WOUND NANOCRYSTALLINE CORES

      30 000 <µi< 80000

      Round and Oval shapes 

  • Magnetic Lighting Drivers