Custom Telecommunication Solutions

Quality custom telecommunication wire harnesses and cable assemblies must be capable of enduring severe conditions, high temperature, moisture and wearing in order to be employed in the telecommunication industry.

Custom Telecommunication Solutions

Apart from custom engineering, design, prototype, manufacturing and product management solutions, Z-Tronix also offers different phase testing to guarantee quality of any and all telecommunication electronic components such as cable assemblies, wire harnesses, pcb assemblies, magnetic components and power cords by ISO, IPC, UL, RoHS and RC standards and certifications.
Solutions for:

  • Cellular Towers
  • Data & Network Centers
  • Satellite Stations
image to display telecommunications industry

Challenges in the Telecommunications Industry

  • Interruption commonly referred to as noise, can negatively alter and affect not only connectivity and transfer of data but can also damage wires and cables in the long run.
  • Common material used to coat and jacket wires and cables tends to be flammable. To avoid this, fireproof outside coatings and jacketing can be used to help avoid fire expansion.
  • Telecommunication wires and cables tend to be around other wires and cables that don’t carry any telecommunication functions. Most times colors are repeated in the industry, leaving the difficult job of color guessing to the telecommunication wire and cable electricians.

Z-Tronix’s Custom Telecommunication Solutions

  • Shielded twist pair is a method described as a number of wires twisted together for improvement of electromagnetic connectivity. As a result, this method improves and strengthens a to b signaling, without exterior interruption and excellent signal.
  • Custom jacketing and coating material such as plenum, pvc and fep serves the function of being a fire retardant, yielding little to no hazardous fumes in the rare case of fire. Also, special jackets and coatings exist for moisture, water, extreme temperature, oil and wearing conditions.
  • Custom colors, marking, striping, labeling to identify specific functioning cables for easy plug-and-play install and un-installation. Less downtime when maintaining or servicing cellular towers, satellite stations, data & network centers.

Z-Tronix Custom Telecommunication Solutions (Cont.)

Z-Tronix wide array of custom solutions of style, gauge (AWG), conductor stranding, temperature rating, voltage rating, color, insulation and conductor material for telecommunication and networking include:

PVC Insulated Wire

FEP Hook-Up Wire

 In the same manner, bulk telecommunication wire spool sizes can be ordered based on style, gauge (AWG), conductor stranding, temperature rating, voltage rating, color, insulation and conductor material.

 

Certifications and Compliance

Image to describe logo of ISO 9001:2015 Certification stamp
image to display RoHS certification
Image to display UL Certification
Image to display IPC Certification

TELECOMMUNICATION POSTS & NEWS

Comparing Insulation to Insulation: Heat Shrink Tubing to Electrical Tape

Comparing Insulation to Insulation: Heat Shrink Tubing to Electrical Tape

In our segment today we've decided to compare insulation. Insulation is one of those things that might seem insignificant or rather considered as, 'all the same' sort of like tissue. Well today we will not only bust that myth but take a look at the difference between...

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Z-Tronix adds Artos for Custom Wire and Cable Assemblies

Z-Tronix adds Artos for Custom Wire and Cable Assemblies

Z-Tronix Invests in Artos for Custom Wire and Cable Assemblies In an effort to increase consistency of quality for our customers and their end users, Z-Tronix has recently invested in engineering machinery giant, Artos, adding equipment to all manufacturing...

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Z-Tronix adds Custom Labeling for Wires and Cables

Z-Tronix adds Custom Labeling for Wires and Cables

Brady Wraptor Custom Labeling Equipment for Wires and Cables Are you looking into reducing or eliminating manual processes? Or improve your throughput by reducing waste and as a result improve your bottom line? Well with Z-Tronix's recent investment and addition...

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Your company has been great for manufacturing our less complex cables and harnesses, hope to send you more business in the future.”

Z-tronix customer in the measuring and analyzation instrument industry

Let’s Build Something Together

Contact Z-Tronix for your project requirements. No job is too big or small.

PRINTED CIRCUIT BOARD ASSEMBLY

Capabilities & Benefits

  • Rate 15k components per hour
  • 0201 capabilities
  • Quick-turn prototypes
  • Quality IPC-610
  • RoHS and PB Solder
  • Hand soldering capability
  • Turn key and consignment option
POWER CORD MANUFACTURING

UL Standard

  • Custom Power Cords
  • North American Power Cords
  • International Power Cords
  • Medical Grade Power Cords

Capabilities

  • Custom Marking
  • Coiling
VALUE ADDED SERVICES
  • Kitting
  • Custom Marking
  • Custom Labeling
  • Cut & Marked Tubing
  • Re-Spooling
  • Twisting
  • Stripe & Dye
VENDOR MANAGED INVENTORY

VMI Programs

  • Periodic Inventory Usage Analysis
  • Inventory Consignment Program
  • Just In Time (JIT)
  • Min/Max Replenishment Program
  • KANBAN

Benefits

  • Minimize Lead Time
  • Avoid Stock Outs
  • Custom package quantity
  • Increased Order Accuracy
  • Consignment
  • Periodic Usage Analysis
WIRE HARNESS & CABLE ASSEMBLY

Capabilities

  • Automotive Assemblies & Harnesses
  • Appliance Assemblies & Harnesses
  • Medical Assemblies & Harnesses
  • Battery Assemblies and Harnesses
  • Electronic Assemblies & Harnesses
  • Factory Automation Assemblies & Harnesses
  • Gas Grill Assemblies & Harnesses
  • Heating Assemblies & Harnesses
  • Industrial Assemblies & Harnesses
  • Lighting Assemblies & Harnesses
  • Marine Assemblies & Harnesses
  • Network Assemblies & Harnesses
  • Pool & Spa Assemblies & Harnesses
  • RF Assemblies & Harnesses
  • Telecommunications Assemblies & Harnesses
  • Agricultural Assemblies & Harnesses
  • Fan, Blower and Motor Assemblies & Harnesses
  • And many more industries…

Benefits

  • Total Quality Management
  • Dedicated Support
  • Volume Production
  • Quick Turnaround
  • Engineering Services
  • UL Certified
  • Custom Interconnect Design & Productiom
MAGNETIC DIVISION

Capabilities & Specifications

  • Transformers
    • Low Frequency Transformers
    • High Frequency Transformers (EE, EF, EFD, ETD, RM, EQ, ER, POT/CUT and more.)
    • Toroidal Transformers
    • Planar Transformers
  • Inductors
    • Custom Inductors
    • Toroidal Power Inductors
    • Brick Type Power Inductors
    • Rod Inductors
    • Air coils
  • Common Mode Chokes
    • Toroidal Single Phase CMC’s Ferrite & Nanocrystalline
    • Toroidal Three Phase CMC’s Ferrite and Nanocrystalline
    • Multi Line Chokes
    • Custom Mode Chokes
    • Mega 1 and 3 Ø Common Mode Chokes
  • Magnetic Cores
    • MN-ZN FERRITE CORES

      2000 < µi < 10000 

      Toroids, EE, EF, EFD, ETD, EP, RM, POT/CUT, UU, UR, BLOCKS AND PLATES

    • TAPE WOUND NANOCRYSTALLINE CORES

      30 000 <µi< 80000

      Round and Oval shapes 

  • Magnetic Lighting Drivers