Comparing Cables to Cables: Flexible Vs Flexing

by | Jan 10, 2022

Comparing cables to cables

Flexible Cables & Wires VS Flexing Cables & Wires

Today our comparing segment will be analyzing the similarities and differences of two alike cables. Like many other cables, wires, insulations, shields and processes, these cables appear to be identical upon a glimpse, yet their differences can have significant impact on the on the success of a project and its components. To avoid any mistakes, today we’ll analyze flexing and flexible cables deeper. 

Although flexing and flexible wires and cables could appear to be identical, they really aren’t. While flexing and flexible cables and wires are frequently mistaken and mixed for eachother, it’s easy to make an expensive mistake at the time of choosing. Consulting with a wire and cable expert from a custom manufacturer & distributor of wire harnesses, cable assemblies & industrial supply & electrical & electronic products such as Z-Tronix will be beneficial because it will not only aid you with selection of high-quality wire and cables but can also share industry and engineer knowledge worth upwards of 35 years. Due to the fact that the terms are almost identical, it can be hard to settle which cable or wire is the one your project requires. 

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Flexibility of Wires & Cables

Flexibility is a key consideration throughout the installation process because of its importance when cables or wires have to be curved at an angle to go along with the course of the cables’ or wires’ installation or custom bent to create a more visually attractive assembly. If cable or wire is excessively stiff, chances are your it wouldn’t function. Nevertheless, because it won’t need the cable to shift at all once installed, flexing and flex life are irrelevant. 

Flexing of Wires & Cables 

Mechatronics, factory automation and many other automation machines require flexing cables intended to shift freely within their housing and outside of it, on a frequent basis. Constant stretching puts large amounts of strain on the wires or cables, which is why it is critical to find robust wires and cables that can handle the demands of the project or job. 

When speaking about flexing, the term flex life refers to a cable or wire’s capacity to withstand shifting. If improper wires or cables are utilized in a flexing project, the outside shield or jacketing will likely fail fast. This might result in a costly repair and loss of profit due to delay. 

image to display factory automation and robotic wire harness and cable assembly capabilities

Flexing or Flexibility, which of both is the better one? 

First one must evaluate every requirement of your project and the challenges, as well as every motion your wires and cables are going to be required to perform during its lifespan. Once this has been established, you’ll be able to discover if reasonable flexibility grade is perfect for you or if you’ll need more or less. Selecting a wire or cable for flex situations should be determined by the motion it will do and how frequent it will perform the motion. Regardless of project difficulty, discovering an ideal wire or cable that fits your projects demands is possible.